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SFM™ Filter

Product Details

Technical Introduction

Technical Introduction

SFM™ Filter is developed by SINOKLE. Using its self-developed new SFM™ Surface-Modified Filtration Media. Based on the specific characteristics of the oily wastewater and treatment requirements, the filter bed and filter structure are designed on a one-to-one basis, optimizing the internal water distribution, water collection structure, and backwash process. Key flow-through components are made of all-titanium materials. Through backwash tests on wastewater with different crude oil densities and resistance characteristics, a reasonable and economical backwash intensity is determined, shortening backwash time and reducing backwash water consumption, thereby improving wastewater treatment efficiency, reducing energy consumption, and saving costs.

SINOKLE's SFM™ Surface-Modified Filtration Media is produced using a special process that covalently introduces high-density hydrophilic groups (e.g., –OH, –COOH, –SO₃H, etc.) onto the surface. Water molecules form a dense hydration layer with a thickness of δ≥8 nm through strong hydrogen bonding, reducing the static contact angle to θ<5° and achieving a fully spreading state. The fouling process shifts from "irreversible adhesion" to "reversible deposition," lowering the critical shear stress required for detachment. Regular water backwashing can achieve >95% desorption, extending the backwash cycle by 3–5 times and significantly reducing energy and water consumption.

SFM™ Surface-Modified Filtration Media features active groups and micro-nano structures on its surface that interact with emulsified droplets, disrupting the adsorption equilibrium on the oil droplet surface and reducing droplet stability. As the emulsion passes through the media layer, oil droplets coalesce, collide, and aggregate at the micro-nano structures and active sites on the media surface.

SFM™ The surface-modified quartz sand media exhibits extremely strong hydrophilicity: water spreads rapidly over its surface and passes smoothly through the media pores, forming a stable hydrophilic coating film. When oily wastewater flows through the media layer, the water phase, driven by the superhydrophilic surface, preferentially passes through the media, while hydrophobic emulsified oil droplets are intercepted and adsorbed on the media surface, continuously accumulating. Under hydraulic force, they collide and coalesce, gradually forming larger oil droplets that rise to the surface, ultimately achieving separation from the oil phase.

SFM Surface-Modified Filtration MediaSuperhydrophilicCorrosion ResistantHigh Mechanical Strength5-Year Service Life

Product Parameters

Product Parameters

Parameter ItemTechnical Specification
Single-Unit Treatment Capacity (Q)~100 m³/h
Medium Temperature≤135 ℃
System Pressure Drop0.05~0.1 MPa
Backwash Cycle8~12 h
Inlet Oil Content50 ppm
Inlet SS50 mg/L
Outlet Oil Content (Level II)5 ppm
Outlet SS (Level II)5 mg/L
Outlet Median Particle Size (Level II)1.0 μm
Media Service Life5 years

Technological Advantages

Technological Advantages

1
Extended Service Life
The media's service life under normal operating conditions can exceed 5 years. Compared with anthracite (1 year) and emery (3 years), the replacement frequency is greatly reduced, cutting consumable costs and downtime maintenance expenses.
2
Superhydrophilic and Oleophobic, Resistant to Oil Fouling
High-density hydrophilic groups are covalently grafted onto the media surface, with a hydration layer thickness of ≥8 nm and a contact angle of <5°. Oil contamination only deposits reversibly and never forms a stubborn oil film wrapping the media.
3
Excellent Backwash Performance, Saving Water and Energy
Regular water backwashing can desorb over 95% of oil and impurities, extending the backwash cycle by 3–5 times and requiring lower backwash intensity, greatly reducing water and energy consumption.
4
High-Precision Filtration with Strong Oil-Water Separation
It can completely intercept suspended solids >2 μm, with removal rates exceeding 90% for oil droplets and particles >1 μm. Both effluent oil content and suspended solids can be stably controlled within 5 mg/L.
5
Built-in Hydrophilic Demulsification and Coalescence Mechanism
The micro-nano structures and hydrophilic active groups on the media surface disrupt the stability of emulsified oil droplets, promoting collision and coalescence of tiny oil droplets into larger ones that rise and separate, making it suitable for emulsified oily wastewater.
6
Resistant to Strong Acids, Alkalis and High Salinity with Exceptional Chemical Stability
It can operate long-term under pH 1–12 conditions. After 30 days of immersion in strong acids and alkalis, the dissolution rate is less than 0.05%; SEM observation shows no etching on the media surface after acid-alkali immersion. It withstands ultra-high chloride environments with extremely low leaching risk.
7
High Mechanical Strength with Minimal Wear Loss
Mohs hardness >7 and a ball-mill wear rate of ≤0.2%, far superior to anthracite and emery. During operation, the media is not prone to breakage or pulverization, with no filter bed collapse issues.
8
Supports High Filtration Rates with a Smaller Footprint

Filtration rates of 8–12 m/h are permitted, higher than anthracite and emery media. At the same treatment capacity, the vessel is smaller in size, reducing infrastructure footprint and investment.

Technical Comparison

Technical Comparison

Comparison ItemConventional Quartz Sand FilterSFM™ Filter
Media MaterialQuartz sand/anthraciteSFM™ Surface-Modified Filtration Media
Filtration Precision≥5 μm>90% removal of 1 μm contaminants
Treatment Precision

Oil content <10 mg/L

Suspended solids <5 mg/L

Median particle size <3 μm

Oil content <5 mg/L

Suspended solids <5 mg/L

Median particle size <1 μm

Media Service Life3 years5 years
Media HardnessNoneSelf-sterilization via surface free radicals
Caking TendencyProne to cakingAnti-caking, easy to clean
Filtration StagesRequires two or three stages of filtrationSingle-stage filtration achieves Level II water quality
Backwash EfficiencyLong backwash time with average results100% backwash efficiency in 5 minutes
FootprintLargeReduced by 20%–30%
Operating Energy ConsumptionRelatively highWater and electricity consumption reduced by over 50%

Application Cases

Application Cases

Oilfield Produced Water Fine Filtration Project

The SFM™ Filter is applied to oilfield produced water treatment. Single-stage filtration achieves Level II water quality indicators, with effluent oil content ≤6 ppm, suspended solids ≤2 mg/L, and median particle size ≤1.5 μm.

Offshore Platform Produced Water Treatment System

The SFM skid-mounted filter features a skid-mounted design with a small footprint, suitable for space-constrained offshore platform scenarios. PLC intelligent control enables fully automatic operation with easy maintenance.